If you’ve ever stood on a production floor or sat with a costing sheet wondering “Did we order enough fabric?”, you know how tricky this can be. Fabric is usually 60–70% of the total garment cost — so getting the fabric calculation right isn’t optional, it’s survival. One small mistake, and you’re either short on […]
TL;DR Production control isn’t just about tracking timelines anymore. In 2025, it’s about how well you connect data, suppliers, and sustainability. Watch for things like real-time production updates, better capacity planning, shorter lead times, and supplier compliance tracking. The brands that adapt early will move faster — and waste less. Check out our digital swatch […]
The PPC department functions as the nerve center of manufacturing operations, overseeing every aspect of production from planning raw materials to ensuring timely delivery of finished products. This article delves into the core functions of the PPC department, detailing how it drives efficiency, productivity, and profitability in apparel manufacturing. 1. Production Planning Production planning is […]
Lean manufacturing principles offer a proven framework for achieving these goals by eliminating waste, optimizing processes, and maximizing value. In this detailed guide, we’ll explore the key Lean tools and techniques that can revolutionize apparel manufacturing, from value stream mapping and 5S methodology to Kanban systems and Kaizen practices. By implementing Lean strategies, apparel manufacturers […]
Two key metrics used to evaluate costs are actual cost and cost per SAM (Standard Allowed Minutes). In this detailed guide, we’ll explore the differences between these metrics, their significance, and provide a practical example to enhance understanding. What is Actual Cost vs. Cost Per SAM: 1. Actual Cost: – Actual cost refers to the […]
